The 6 Best Multi-Process Welders In 2020 (NEW Guide)

Best Multi-Process Welders

If you are a professional welder, the need for a 3 in 1 welder will arise frequently. There are various welding procedures for different jobs; hence if you do not have the energy and patience to carry multiple welders at once, multi-process welders might be the closing deal for you; not only will you save money, but it will prove to be efficient in the long run.

However, they can be expensive. Even though all multiprocess welders include MIG, TIF, and stick functions, most of them run on direct current. As a result, jobs such as TIG welding aluminum may be impossible. However, some of them provide additional features, such as plasma cutting and other welding disciples.

We have provided you with a list of the best Multi-process welders to make the buying process easier. All of the items in this list perform each welding disciple with their highest potential to ensure a great end product. Moreover, our buying guide will help you choose the best welder for your individual needs and preferences.

Best Multi-Process Welder

4.2 out of 5 stars
4.7 out of 5 stars
4.4 out of 5 stars
Ever-last Power MTS 251Si Multi-Process WelderWeldpro 200A Multi-Process WelderLincoln Electric Power MIG 210 MP Multi-Process Welder

  • BEST OVERALL
  • Has a high-frequency start
  • Includes a TIG torch and foot pedal

  • BEST BUDGET
  • Includes a TIG torch
  • Affordable, lightweight and portable

  • GREAT VALUE
  • User-friendly digital display
  • Has a premium quality build

Multi-Process Welder Reviews

1. Ever-last Power MTS 251Si Multi-Process Welder

Ever-last Power MTS 251Si Multi-Process Welder

Check the latest price on Amazon.

See the Ever-last Power MTS 251Si in a glance:
  • Digital IGBT Inverter construction,
  • Stick and Spool Gun ready
  • Pulse TIG function, Adjustable MIG and Stick Arc Force
  • Dual Voltage 120/240V.
  • Wire diameter is 0.030″- 0.045″
  • 35% Duty Cycle @ 250 Amps
  • You can Save up to 9 programs
  • Touchless, high frequency start in TIG mode

Features:

Ever-last Power MTS 251Si Pulse Multiprocess welder is one of a kind. It’s famous for both professionals and amateurs for providing the best performance and unique features.

Performance

EVERLAST is not only meant for steel, stainless steel, but the MIG spool gun and its synergic function allows you to weld aluminum as well perfectly. With a flux-wire size of 0.023 to 0.045 inches and a dual voltage system, you are provided with a deep feed and smooth welding finish.

The gas arc of the MIG component can weld the basic metals; if you are short of gas, the flux-core wire will work equally well. The TIG welding component is great for thin metal pieces and works great with your standard power source. Their custom shielding gas i.e., solenoid controls the welder during all sorts of welding jobs.

Lastly, its stick element works better than the others if it’s tempered well. The arc force provides a high welding level and adjusts well to each job.

Design

EVERLAST is equipped with innovative components to produce unmatched welding results. The EuroStyle quick connect fitting immediately disconnects the MIG torch after it overheats at the end of a duty cycle, whereas the Euro torch adjusts the temperature quickly. This is a great way to prevent short-circuits and burns. Moreover, it has a DINSE style connector and IGBT inverter; they work alongside a TIG torch for industrial or household purposes. The inverter makes sure that your workflow is not disturbed regardless of a change in the voltage, whereas the artificial energy source supports and works with the DC arc system smoothly- this makes it durable and easy to control.

The nine-channel memory is another noteworthy element that stores your previous job details. This function is responsible for a high duty cycle of 35% at 250 amperes- more than a lot of welders in the market. If you are always in a hurry or are busy, this welder would save you a lot of time.

Even though it is 80 pounds, transportation would not be a huge issue as you can utilize a cartwheel. Heavy welders provide a better performance level for industrial jobs.

Power

Since it has a dual power input service, it can run on your standard household outlet at 120 Volts along with a powerful unit at your worksite with an input power of 240 Volts. As a result, you would not have to invest in a secondary outlet at your house, but usage at a new place won’t be an issue either.

What we like:

  • Has a high-frequency start
  • Includes a TIG torch and foot pedal
  • MIGs synergic function automatically adjusts the wire speed
  • You can save your favorite settings
  • Affordable

What we don’t:

  • The front panel is not meant for beginners
  • Has a poor build

Editor’s Rating

4.2 out of 5 stars

2. Lincoln Electric Power MIG 210 MP Multi-Process Welder

Lincoln Electric Power MIG 210 MP Multi-Process Welder

Check the latest price on Amazon.

See the Lincoln Electric Power in a glance:
  • Lightweight and portable
  • Dual Voltage Inputs (120V or 230V) can be plugged into any common power supply
  • Intuitive push-and-turn digital controls make setup a breeze
  • The large color display guides you through the setup process
  • all-metal wire drive and sturdy sheet-metal construction
  • Adjustable Gas Regulator and Hose Gas and Gasless Nozzles Gun Cable Liner

Features:

If you are looking for a Multiprocess welder with an easy user interface yet equally powerful performance, Lincolns 210 MP Welder is a great choice. It is a 4 in 1 welder that includes a small and large MIG welder along with TIG and stick welding features as well.

Usage

First and foremost, it’s an onscreen display, and the ergonomic display comes with a detailed instruction manual; beginners may find welding to be a difficult task, and the complications may increase in a multiprocess welder hence a manual is necessary. You can easily feed in your job requirements such as the metal thickness, gas mixture, and wire thickness- the adequate amperage and voltage would be set automatically to produce the best results.

In order to operate the TIG welder, you’ll only need to connect the TIG torch to the negative DC terminal and group clamp. After this, just check the gas connection and adjust the digital controls for an exemplary TIG welding experience. Stick welding follows a similar process, whereas aluminum welding can be done using the MIG spool gun.

Power

The one word that could describe Lincolns Multiprocess welder is versatile; the dual input voltage system allows it to work with both 115 Volts and 230 Volts. If you’re using it for domestic purposes, the standard household outlet will suffice, whereas outdoor workshop sites usually have high input power sources. The max amperage is 220 amperes- enough for thick welding materials, whereas the low input power source can produce up to 140 amperes for delicate welding jobs. ​

Moreover, it has a duty cycle of 40%- an incredible range for welders with low input power. You can operate the welder for 4 minutes every 6 minutes making it relatively time-efficient and productive. This welder can easily weld stainless steel with a thickness of 5/16 inches and 3/16 inches of aluminum. You could also utilize the flux-cored feature for thick metals, whereas the 5/32 inches electrodes can be used with a DC stick setting.

Design

As a professional welder, you’ll inevitably face a lot of outdoor jobs. Carrying around an enormous piece of equipment all the time may sound impractical and impossible in the long run. On the other hand, It’s often assumed that a machine that can multitask is bound to be heavy. Lincoln proves you wrong. With a sheer weight of 40 pounds, you can effortlessly carry it around.

What we like:

  • It is portable
  • User-friendly digital display
  • Has a premium quality build

What we don’t:

  • Doesn’t include a TIG kit
  • Not meant for heavy-duty projects

Editor’s Rating

4.4 out of 5 stars

3. Miller Multimatic 215 Multi-Process Welder

Lincoln Electric Power MIG 210 MP Multi-Process Welder

Check the latest price on Amazon.

See the Miller Multimatic 215 in a glance:
  • MIG Duty Cycle is 20% at 200 amps
  • Works at 110/220V
  • Great for MIG/DC TIG/Stick
  • Weighs 38 pounds hence portable
  • MIG Amp Range: 30-230A
  • TIG Amp Range: 20-210A
  • Stick Amp Range: 30-200A
  • Comes with a spool gun
  • Has two gas inputs for a long-running time
  • Easy to use and start

Features:

Miller Multimatic 215 Multiprocess welder, as the name implies, can complete several welding jobs through a single component. It has gained a lot of popularity in its respective market due to its low price point and a great finish. It comes with a MIG torch, lead, adapter, Arc lead, and spool adapter, allowing you to save additional expenses.

Power

Similar to other multi-process welders, it provides you with a dual voltage setting that can use both 110 volts and 230 volts. Domestic welders wouldn’t need to invest in a secondary power outlet since their original outlets provide 115 Volts. Moreover, this may prove to be a great feature for industrial users with strong power sources in their workshops. This welder can weld 3/8 inches of mild steel and stainless steel along with some other metal alloys.

You only need to change the plug of the wire to adjust the voltage settings. The onboard power inverter is capable of sensing the input voltage and will further aid you during times of power fluctuations; without this element, you are prone to short circuits and burns.

Miller also comes with a spool adapter and 2 pounds of complementary spool wire. Spool guns are necessary for welding aluminum, and since you can switch the spool size, the thickness of the aluminum could vary.

Performance and Design

Millers welder is used for MIG, TIG, flux-core and arc welding. There are two gas inputs; if you’re new to TIG welding, the process of shifting the gas tanks would not be necessary since each gas input caters to a different type of welder (one could be used for MIG whereas the other can be utilized for TIG welding). TIG welding requires 100% argon gas, but it doesn’t cause issues despite being placed right next to the 75-25 MIG tanks due to their sturdy structure.

The side door allows access to the wire spool and wire feed adjustment knob. A helping guide is attached to help you set it easily despite having a beginner-friendly user interface. The knobs on each side of the display allow the users to adjust the wire feed setting and voltage according to their specific needs.

Additional features

Machines, including welders, produce a lot of noise. Therefore, millers welder is equipped with a cooling system for the power source. Not only does it minimize the noise level, but it is proven to be more energy-efficient while reducing contaminants and dust particles near the machine.

What we like:

  • Lightweight and portable
  • Very reliable and versatile
  • The two gas inlets are time-efficient
  • Has a superior build quality

What we don’t:

  • Expensive
  • Doesn’t include a TIG kit

Editor’s Rating

4.3 out of 5 stars

4. ESAB Rebel EMP 215ic Multi-Process Welder

ESAB Rebel EMP 215ic Multi-Process Welder

Check the latest price on Amazon.

See the ESAB Rebel EMP 215ic in a glance:
  • great for beginners and professionals
  • intuitive and large 4.3-inch color display
  • Smart MIG feature for quality welds
  • The advanced mode lets you fine-tune your settings
  • The smooth arc with 6010 electrodes
  • perfect for TIG and MIG welding
  • The duty cycle is 25% at 205A
  • Input power 110/220V
  • MIG Amp Range: 15-235A
  • TIG Amp Range: 5-200A
  • Stick Amp Range: 16-180A

Features:

ESAB Rebel EMP 215IC Multiprocess welder is referred to as one of the most technologically advanced welders. It performs three different welding processes that are MIG, TIG, and stick welding, while providing you access to their smear smart feature.

Smear Smart Feature

This is one of their unique, innovative element that allows the welder to adapt to your specific settings. As a result, you are provided with a stable arc and a premium quality end result.

Design

It weighs 40 pounds! Isn’t it surprising? Multi-process welders tend to be heavy; however, if you’re strong enough, a cartwheel wouldn’t be required either. Professional welders need to be mobile since industrial welding jobs are not based in your workshop. However, many light welders are either made of poor quality materials or comprise the performance. ESAB, on the other hand, is made of steel and promises you a great welding finish.

Furthermore, the information is displayed on a large screen so it can be viewed from afar range- it can be read in multiple languages for the customer’s ease. It is also equipped with a euro connector and spool feature; with a 6.5-foot long cable and spool wire, the issues related to distance are minimized.

Power

Like the other multi-process welders, ESAB is equipped with a dual voltage control setting that allows you to work with different duty cycles. You can use it within your household compound since 150 volts can easily be provided by your domestic power source. It produces a current of 130 amperes with a 20% duty cycle (you can efficiently weld your metal for 2 minutes every 10 minutes), whereas an input power of 230V would result in a duty cycle of 30% at 180 amperes. The amperage needs to be considered before starting any welding job; a thin material with a light welding requirement would only need 90 amperes, and a thick heavy-duty metal would need the max amperage for quality results.

Last but not least, this multi-process welder has a 3-year handle to handle warranty along with a helpful customer service department to ensure a pleasant welding experience.

What we like:

  • It’s portable
  • Includes a TIG torch
  • The MIG feature is beginner-friendly
  • Has an intuitive, high-resolution display

What we don’t:

  • Starts at a low frequency

Editor’s Rating

3.9 out of 5 stars

5. Weldpro 200A Multi-Process Welder

Weldpro 200A Multi-Process Welder

Check the latest price on Amazon.

See the Weldpro 200A in a glance:
  • capable of true lift TIG welding, stick welding, and aluminum welding
  • intuitively designed for MIG / Flux Core welding
  • MIG, Stick or TIG weld within a single compact size
  • The dual digital display is easy to read and set
  • VRD high temp and overload protection with indication
  • Weighs 30 pounds
  • automatically adjusts voltage and wire speed together
  • Has 2T/4T modes, spool gun capability as well as advanced DC lift TIG features
  • Two-year warranty
  • MIG Duty Cycle is 30% at 200 amps
  • Requires 110/220V
  • MIG Amp Range:40-200A
  • TIG Amp Range:15-200A
  • Stick Amp Range:40-200A

Features:

If you are looking for a multiprocess welder but are short on cash, Weldpro 200A Multi-Process Welder might be the perfect equipment for you. It allows you to perform MIG, TIG, and Stick welding at a low price with the added benefits of portability and easy user interface. It comes with a huge kit containing MIG/TIG torches, leads, adapters, earth clamp, and face mask to ensure that you aren’t left behind in this experience.

Design

Its a great product for beginners; you can easily switch to the different welding processes through a single switch, whereas the intuitive design and controls allow you to monitor your settings and requirements easily. The large and bright digital display allows you to view it in a dark area, whereas you could use it to set the amp reading and wire speeds manually. It also enables you to view the VRD high temp; it serves as an alternative to thermal overload protection since monitoring the temperature to prevent overheating would be comparatively easier. The IGBT inverter provides enough power to suit every job from DIYs to industrial welds. Moreover, it only weighs 30 pounds so you can easily carry it around to your job sites.

Power

With an amperage range of 230 volts, it’s the perfect welder for heavy-duty welding jobs. The MIG welder can go as low as 40 amperes, whereas the TIG welder’s lowest range is 15 amperes. Therefore, apart from using it for industrial purposes, you could utilize for delicate welds such as fabrication or automobile work. Moreover, the duty cycle is 30% at 200 amps, which are greater than a lot of similarly priced welders. As a result, you could use your time efficiently by operating the machine for 3 minutes every 10 minutes before it overheats.

What we like:

  • Includes a TIG torch
  • A great backup option
  • Affordable
  • Lightweight and portable

What we don’t:

  • Not very reliable
  • Has a basic user interface
  • Low-performance levels

Editor’s Rating

4.7 out of 5 stars

6. Lotos LTPDC2000D Multi-Process Welder

Lotos LTPDC2000D Multi-Process Welder

Check the latest price on Amazon.

See the Lotos LTPDC2000D in a glance:
  • Has TIG/ Stick welds and plasma cuts.
  • 200amp DC TIG weld, 200amp stick weld, and 50amp pilot arc plasma cut
  • Non-touch pilot arc to cut efficiently through rusty, painted or rough surfaces
  • Designed to cut metals including aluminum, copper, mild steel, alloy steel, stainless steel up to 0.5 inches
  • high frequency start hand control
  • Adjustable hot striking arc current for improved arc starting function.
  • Automatic dual frequency/ dual voltage lets it run directly on 110 V to 220 V
  • The electric arc and compressed air cuts through metal
  • Weighs 43 pounds
  • Input power is 220 V/110 V
  • Duty Cycle is 60% at 50 Amps and 100% at 35 amps

Features:

Plasma cutters are relatively new in the multiprocess welder market but are high in demand. If you’re looking for a welder that comprises of TIG, stick welding and the plasma cutting feature too, Lotos LTPDC2000D MPW might be the right fit for you.

Ease of use

The first thing one would notice is the way a machine turns on. With Lotos, you only need to flip the switch and add your required settings to start the welding process. Easy right?

Performance and Design

The plasma cutter makes Lotos relatively more unique than the competing welders. The 50-ampere pilot round plasma allows it to cut a huge variety of metals with a thickness of more than 1.5 inches. It also cuts through dusty, rough, and painted areas while reducing slag. These chores are further aided by the Non-touch pilot arc technology; cutting might make you prone to injuries; hence the arc ensures that your skin doesn’t come into contact with the blade.

Furthermore, the plasma blade incorporates the half-inch clean-cut i.e., a maximum severance thickness of 0.75 inches for such a product and can cut a variety of different materials such as steel, stainless steel, aluminum, copper, as well as mild steel. As an extra element, it utilizes compressed air to cut through stainless steel efficiently.

Lotos has embedded its welder with PAPST- it increases the duty cycle by preventing it from heating up too soon and maintains the temperature of the tip after shutting off.

Power

Lotos, similar to other multiprocess welders, make use of the dual input power; 115volts can be obtained through the vicinity of your house (standard power outlet), whereas 220 volts can be obtained from industrial areas. Apart from this, it also operates on a dual-frequency of 200 – 220 V AC voltage. Both of these features make it tractable and give a wider applicability scope.

What we like:

  • Has a one year warranty
  • Can easily switch between TIG and stick welding
  • Great for DIY projects and industrial use
  • Affordable

What we don’t:

  • Flimsy ground clamp
  • Expensive accessories

Editor’s Rating

4.2 out of 5 stars

Buyers Guide: How to choose the best Multi-process Welder

A multi-process welder, while being efficient, isn’t easy to buy. The market has been expanding since it’s the initial release, and with constant innovations, choosing the right one for your needs and preferences might seem impossible. Therefore, we have compiled a buying guide that lists the basic features to help you with your final decision.

  1. Preference

Before moving on to any aspect of the buying process, you need to search for the essential process of each welding machine. MIG welding, TIG welding, and stick welding are the most common processes that work differently for a diverse range of purposes.

Some users may decide to buy an expensive MIG welder making them lose out on other welding jobs. As a beginner or professional, your best bid should be on a multi-process welder- 3 in 1 or 4 in 1. It allows you to weld a variety of materials such as steel, stainless steel, iron, cast iron, aluminum, and metal alloys within a single component. Some of the modern welders may also contain a plasma cutting option for added convenience- it’s a great alternative for stick welding. A MIG/TIG/STICK combination is the best choice if you deal with different materials frequently. A MIG/TIG/CUTTER can be used to weld a variety of metals along with basic construction procedures. If you interact with exotic metal alloys on a daily basis, a combination of TIG/PLASMA/STICK is better for you.

  1. Amperage

After noting your preferred welding combination, the amperage range is the second most important factor. You need to make sure that your unit is capable of providing the required output power for every project. DIY and domestic users usually need at least 150 amperes to tackle household jobs. People who use the machine more regularly, such as an automobile repairer, would need a welder with around 200-300 amperes to deal with car materials.

A range of about 150 amperes to 230 amperes is enough to weld materials with a thickness and strength of about 24 gauge of steel to 0.25 inches of aluminum. Briefly, you need to consider the thickness and material of the metals used most often while making a decision.

  1. Power Supply

This is a major factor to consider while welding. You need to figure out the adequate power supply for your specific unit, and it’s availability before buying a welder. Every welding process is categorized into either constant voltage or constant current supplies. In other words, they are based on AC (alternative current) and DC (direct current). MIG and stick welding utilizes direct currents, whereas the other welding types make use of alternative currents. You need a direct current to weld tough materials, whereas the AC power is better for self oxidizing metals eg, aluminum and magnesium.

If you are looking for flexibility in your welding routine, you need a unit that is capable of providing you with both AC and DC output.

  1. Voltage

The voltage is secondary to the amperage and proportionate to your budget. Let’s assume that you’ve found a great multiprocess welder with a high amperage at a low price, sounds great, right? But what if it needs 220 Volts of input power? Your standard household power outlet only provides 120 Volts, after which you may need to spend extra money and time for installing a secondary power base. But if you need a high voltage for certain jobs, a dual-voltage welder may be great. Most MIG welders allow you to adjust the voltage manually as well.

  1. Ease of use

Welding is a hard process, and some machines ruin the experience with an even more complicated design and interface. Who wants to spend time figuring out a way to adjust the settings? Therefore, it’s important to choose a welder that can be set up without any hassle. It should be easy to use and needs to have a detailed instruction manual to aid the beginners. A user-friendly interface and control would make it more convenient.

Most modern multiprocess welders come with digital screens and precise control buttons. You can fine-tune your settings by just turning a knob or pressing specific buttons to suit your job. Not only will it reduce any errors and mistakes, but a clear and accurate indicator would lead to a smooth finish.

  1. Weight

Let’s face it- as a welder, you would need to move around a lot to work on various DIY projects, industrial welding jobs, or for casual outdoor welding purposes. Hence, you need a multiprocess welder that is compact and portable. A lightweight welder is preferred, but at times, it may affect the performance. But a heavy device can’t be moved around daily.

  1. Additional features

As we mentioned earlier, the multiprocess welder market is concentrated. Each manufacturer is competing with the next by introducing unique features at an additional cost. However, not all of them are useful to you. Before being blinded by the marketing gimmicks, you need to analyze the use of that particular feature. Do you even need it? More often than not, a basic welding job won’t utilize any of those extra elements.

  1. Budget

What’s the use of this buying guide if you don’t have a budget? You could easily go and buy the most expensive product assuming that it’s perfect for you. However, contrary to popular beliefs, price is not proportionate to quality i.e., an expensive multiprocess welder doesn’t promise high quality. You need to understand your needs before planning to buy a product. Do you need to weld heavy-duty metals? Are you an amateur welder? Where is your job located? Once you pinpoint your basic requirements, you’ll realize that many average-priced welders would be sufficient for day-to-day jobs. However, if you’re looking for extra features or industrial equipment, you may need to set aside a budget of $1500.

Frequently Asked Questions (FAQs): About Multi-Process Welders

Q: Are combo welders worth buying?

A: Multiprocess welders allow welders to carry out multiple welding jobs from a single component. It makes it easier for the welder to complete jobs such as fabrication, construction, workshop activities using a single device and power source compared to using three different welders. Not only is it cheaper, but it also saves time and space since it completes the jobs at a faster pace. Moreover, they are convenient and can be adjusted according to your needs.

However, some multi-process welders may weigh a lot; hence mobility would be a constant issue.

Q: What is the easiest welding to learn?

A: MIG welding is the easiest welding to learn. Most MIG welders allow you to set your wire speed, voltage control settings, and shielding gas amount according to the jobs need. Moreover, it also gives a cleaner weld without any slag and lets you weld a wide variety of metals and their alloys.

Q: Is stick welding better than MIG?

A: MIG welders can weld extremely thin metals (24 gauge) and tend to produce beautiful, smooth, slag-free, and splatter-free welds. Moreover, the welding process isn’t interrupted by the need for stopping and replacing the electrode stick since gas tends to last for a longer time. Stick welders, on the other hand, are less sensitive to paints, wind, and corrosion. The ground clamp can be attached from much further away, whereas the rods can be changed easily for special welding purposes. Moreover, the direct current allows you to alter the polarity of the electrodes to decrease burn through while welding thin metals.

Q: What is the strongest weld?

A: Stick welding is known to produce the strongest welds since it can weld relatively thicker materials without reducing their strength. Moreover, it is the only option for welding cast iron along with other dirty materials. However, if you’re looking for high-quality welds, TIG welders are the way to go.

Q: Is welding stronger than bolting?

A: Welding doesn’t deteriorate the strength of the metals due to full penetration; however, the end product is greatly affected by the welding quality and the materials used. Fillet welding is weaker than MIG welding; hence the strength varies. On the other hand, bolted connections decrease the strength of the materials because of a reduction in surface area and small lever arms by drilling holes and overlapping plates. A simple bolted connection should be used for amateur jobs since you’d be confident about its strength regardless of the capacity of the connection.

Conclusion

You are aware of the best multi-process welders in the market. You need to make sure that your choice matches your budget and needs to avoid paying excess cash for useless features. Before buying one, it would be helpful to read our extensive buying guide. Each welder is made for a different purpose, and a high price doesn’t symbolize good quality.

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